Case overview
The Smart Factory: Marble a state-of-the-art manufacturing automation solution that streamlines the production process. Our expertise in industrial automation and large-scale SCADA solutions means we can revolutionise how factories operate, leading to increased productivity, higher quality output, and significant cost savings. At the heart of our Smart Factory solution is our advanced image processing technology, which enables real-time monitoring and analysis of every step of the production process. Our system can detect any deviations or abnormalities and take immediate corrective action, ensuring that each product is made to the highest standard. Our system is also highly customizable, allowing factories to tailor the solution to their specific needs and requirements. Read more about our image processing solution for this project: Marble Selection
Involvement
The Brief
Our client sought a solution to meet the growing demand for their marble products while increasing their efficiency and profitability. They approached us to evaluate the possible operational efficiencies and revised output, optimised Operational Expenditure, and calculated ROI to convert their existing site to a smart factory. Focusing on maintaining the quality of their product and considering the impact on long-term staff, we developed and implemented a solution that included staff training & progression plans and an overall organisational change management strategy to supplement the business case.
The Project
Production at this site is the lifeblood of the local community, making it crucial to minimise downtime during the implementation of our project. We integrated the client’s staff into our project delivery team, reducing training time and ensuring the success of the phased commissioning. One of the unique challenges of this project was combining image processing with robotic automation, which led to the development of advanced image processing and artificial intelligence algorithms. Our proprietary software can now recognise patterns and textures in various materials, including marble, wood, and metal, enabling accurate sorting and quality control. By integrating cutting-edge automation technologies such as robotics, artificial intelligence, and the Internet of Things (IoT), we have transformed this site into a smart factory, optimising the manufacturing processes
The Results
Our solutions have delivered remarkable results for our clients, including a 50% increase in productivity and a 30% reduction in production costs. By implementing our advanced technologies and automation systems, we have also greatly enhanced product quality, increasing customer satisfaction and significantly increasing sales. In addition to the impressive financial benefits, we have seen significant intangible benefits, such as reduced HSE incidents.
Moreover, our approach to the human element of converting this site to a smart factory has had a profound impact on the local community. We have worked closely with our client’s staff, making them an integral part of the project delivery team and ensuring they were equipped with the necessary training and support. This approach has elevated the community’s understanding and appreciation of automation, with many now becoming advocates and pursuing careers in the field. We are proud to have not only delivered a successful project but also to have made a positive impact on the lives and careers of those involved.
- 50% Increase in productivity
- 30% Reduction in production costs
- Improved quality of the product
- Increase in sales
- Reduction in HSE incidents
