Case overview
Our flagship automated factory is a marble processing plant Smart Factory: Marble , where our Marble Selection solution has been implemented. Traditional marble sorting techniques are inefficient and prone to human error, leading to inconsistent quality output and higher production costs. The process involves sorting marble based on its texture and pattern. The automation of manufacturing enterprises such as marble, or any other natural product of superior quality, has been hindered by the limitations of pattern recognition and image processing. This case study examines the transformative impact of our solution on the selection process.
Involvement
The Brief
Sorting marble by hand is a time-consuming and labour-intensive process. It’s challenging to detect differences in texture and pattern, which often leads to inconsistencies in the final product. Hand sorting is also prone to errors, which can cause delays and impact the company’s profitability. Our overall brief was to automate the marble factory, which could not be completed without automating the selection process.
The Project
This project required a collaborative approach between our robotics and image processing teams, to develop a suitable robotic arm with high-resolution cameras to analyse the marble surface. The result allows the system to distinguish the unique patterns and textures of each slab. Our software algorithms detect these features and sort the slabs accordingly. This ensures that the marble is matched and aligned with its surrounding counterparts for a seamless finish. The system can handle up to 80 slabs per minute, which means a significant increase in productivity and consistency for our clients.
The Results
Since implementing our Marble Selection solution, our clients have reported a significant increase in productivity and cost savings. They’ve been able to take on more projects with faster turnaround times and deliver high-quality products consistently. Our technology has given our clients a competitive edge in the market, helping them grow their business and expand their capabilities. The automated system has also allowed our clients to reallocate resources to other parts of their operation, leading to a more efficient and profitable business.
With our innovative marble selection solution, customers can expect:
- Increased efficiency and productivity
- Improved quality of the final product
- Reduced production costs
- Elimination of human error
